VCRO automatic winder inherits the advantages of SMARO-NEW series winder, adopts bran-new profile design - featured by beautiful and dignified, adopts the bran-new smart anti-pattering device, new type of tension control system and new type of balloon control mechanism to ensure perfect package building, more even winding tension,high machine operation stability and reliability to meet customer requirement better.
1. What is a automatic winder?
To begin with, an automatic winding machine is a device that wraps wire, yarn, tape or ribbon-like materials onto a spool or drum. Such technology has been in use for hundreds of years, commonly by weavers using hand-operated machines. However, since the industrial revolution, mechanised winding systems have been used, especially when higher value items have needed to be wound, such as copper wire, for example.
As automation technologies have progressed in numerous areas of manufacturing, the way winding technology has developed. Nowadays, it is possible to find a range of features with automatic winding machines that were not previously possible. These automated features speed up processing times, help to ensure quality is maintained and mean that less manpower is required. At Tongda, we are leaders in our field with winding system technology. This certainly applies to automatic winding machines, and there are many different types to discover from our current range. What follows is a brief overview of just some of the systems we have on offer.
2. Features of Tongda VCRO automatic winder.
VCRO automatic winder inherits the advantages of SMARO-NEW series winder, adopts bran-new profile design - featured by beautiful and dignified, adopts the bran-new smart anti-pattering device, new type of tension control system and new type of balloon control mechanism to ensure perfect package building, more even winding tension, high machine operation stability and reliability to meet customer requirement better.
3.Advantages of Tongda VCRO Automatic Winder.
(1). Better
New type of anti-pattering mechanism.
New type of the enclosed drum cover.
New type of soft tension mechanism.
Electronic anti-wrap drum.
Drum optional freely.
(2). Faster
Tension close loop control system.
Optimized bobbin yarn suction nozzle.
Optimized package yarn suction program.
Optimized gill pin structure.
Improved spindle panel installation method.
(3). More reliable
New type of soft tension structure.
New type of grid tension mechanism
Optimized tension yarn-catcher structure
Optimized empty bobbin conveyor
Increased empty bobbin selection box
Optimized air door structure.
Transparent lints box window.
Optimized mobile fan structure.
4. Main technical specifications of VCRO automatic winder.
Main Technical Specification | |
Type | Single-spindles, single-sided arrangement, left or right hand. |
Application | Nm3.5 to the highest count cotton, wool, synthetic yarn and blended single yarn. |
Winding Speed | 400-2200 m/min, step-less speed regulation. |
Number Of Winding Spindles | 6 to 80 every two spacing increment. |
Spindle Distance | 320 mm. |
Applicable Bobbin Taper | 4°20', 5°57". |
Feeding Bobbin | Diameter = 32 - 65 mm, Length = 180 - 300 mm. |
Joint Type | Airsplicer, Aquasplicer. |
Magazine Type | 9 holes or 6 holes. |
Joint Type | The latest USTER/ LOEPFE electronic yarn clearer. |
Drum | DC motor coaxial transmission, step-less speed regulation. |
Circles On Drum | 2 or 2.5. |
Anti - Pattering | Motor speed variation controlled in whole process. |
Joints Circle | Electrical logic control, intelligent cycle. |
Tension Control | Electromagnetic pressure. |
Power Installed | 33.57kW ( Actual consumption 11-15 kW). |
Overall Dimension (60 Spindles) | 22627 x 1365 x 2650 mm. |
5. Recommended VCRO Automatic Winder.
Tongda VCRO-I Auto-Winder Linked With Spinning Frame